KOMAX extrusion lines for profile production

KOMAX offers extrusion lines engineered for the production of profiles with various shapes and sizes, for all customers who need to combine significant production speeds with a high technological content and the excellent quality of materials.

These lines are supplied with various models of KOMAX extruders, depending on the customer’s needs, including the universal extruder ELIPSE model, the high output extruder ARC model and the premium and highest performance HELICAL model.

Which applications satisfy a Komax extrusion line for the production of profiles?

A KOMAX extrusion line for profiles is engineered for single layer and multilayer products with several different applications, such as:

Automotive (e.g. sealing parts…)
Home (e.g. roller shutters, base boards, door profiles, windows, furniture…)
Swimming pools (e.g. tiles, boards…)
Electrical (e.g. cable ducts…)

Available types of KOMAX extrusion lines for the production of profiles

KOMAX offers a wide range of extrusion lines for profiles in order to produce:

Complex profiles
Profiles with thin thicknesses
Heavy-duty profiles with large thicknesses

The profiles can be rigid or flexible with various weights, ranging from a few grams to several kilograms per linear meter, including very accurate cutting solutions, from a few millimetres to several meters, without stopping the line.

KOMAX lines extrude the most commonly requested thermoplastic compounds available on the market, such as: PVC (rigid and soft) ABS, PP (solid and foamed), PE with various densities, re-granulated PE and PVC, PA, PU….

Motors and drives

All our machines are equipped with high energy efficiency gearboxes and motors, to guarantee a low energy consumption for our customers.

Liquid-cooled gearmotors are available for the highest energy efficiency on extruders with the maximum containment of noise levels.

The use of the latest generation of Siemens and Lenze drives complete the combination for the control and management of speed and torque on the extrusion screw, further reducing consumption.

Electrical and control equipment

All lines are completed with electrical equipment produced in-house by KOMAX to ensure the maximum guarantee of quality and service to customers.

The KOMAX programs are based on the most recent Siemens protocols and they allow quick installation of the machines, even on existing lines
A rich exchange of information with the plant network ensures that our extrusion lines are in accordance with Industry 4.0
Easy use of the line is guaranteed by a large and intuitive touch screens from 12” and 19”, which are capable of displaying production process graphics in real time.
Potentiometers are available on request.

Downstream and Accessories for KOMAX extrusion lines

A wide range of downstream equipment and accessories enriches KOMAX extrusion lines, thus ensuring that they are suited to the customer’s needs, are increasingly agile in their use and provide considerable information regarding your production.

In order to meet the most varied needs, KOMAX offers different options, such as:

Calibrating table with various pumps
Haul-off solutions with belts or pads
Cutting systems with heated blade or guillotine
Accurate single layer and multilayer crossheads
Manual and automatic by-passes
Automatic extrusion jaws
Flexible connections for extrusion head
Extrusion screw extraction from the rear of the machine
Extrusion screw support trolley
Line remote control for process diagnostics
Full integration of all instruments present in the line
Factory acceptance (FAT) with production in our plant
Commissioning performed by our specialists
Customer operator training
Turnkey installation in customer’s plant

Komax is specialized in tailor-made projects; contact us to find the extrusion line perfectly suited for you.